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forming — ESG05 Machine Test Run Sheet

VER-002 reverse-fit verification · machine measurement campaign · dry runs (no glass, no heat) · tolerance ⚠ provisional, set on site

MT-A
Mid-envelope commissioningforming reserve 191 mm

R5000 full-width sag arc — the first run; establishes the frame and the offset-stack baseline.

MT_UA_L1_260706-0000_ServoLower.csv MT_UA_L1_260706-0000_ServoUpper.csv
  1. Load both CSV files; drive the machine to the state (dry — no glass, no heat).
  2. Confirm both central heads (motor 5) sit plumb over their bases — record x for motor 5; it should read 0.
  3. Measure each head's position in the declared frame; record x and y below.
  4. Read the Δ column — any head beyond tolerance flags the run for review before proceeding.
  5. Note reconcile result; if this is MT-A or MT-B, both must reconcile before MT-C.
LOWER row (forms the glass)
motorpred xpred ypred tiltmeasured xmeasured yΔ pos
1 -2000.61573.71.43°
2 -1518.21397.90.49°
3 -1020.61271.2-0.03°
4 -512.81194.6-0.14°
5 plumb ⌖ 0.01169.00.00°
6 512.81194.60.14°
7 1020.61271.20.03°
8 1518.21397.9-0.49°
9 2000.61573.7-1.43°
UPPER row
motorpred xpred ypred tiltmeasured xmeasured yΔ pos
1 -1966.11888.95.58°
2 -1493.71708.02.22°
3 -1004.91577.40.81°
4 -505.21498.40.24°
5 plumb ⌖ -0.01472.0-0.00°
6 505.21498.4-0.24°
7 1004.91577.4-0.81°
8 1493.71708.0-2.22°
9 1966.11888.9-5.58°
max Δ: mm
MT-B
Shallow arcforming reserve 343 mm

R8000 full-width sag arc — a second, shallower point on the calibrated ladder.

MT_UB_L1_260706-0000_ServoLower.csv MT_UB_L1_260706-0000_ServoUpper.csv
  1. Load both CSV files; drive the machine to the state (dry — no glass, no heat).
  2. Confirm both central heads (motor 5) sit plumb over their bases — record x for motor 5; it should read 0.
  3. Measure each head's position in the declared frame; record x and y below.
  4. Read the Δ column — any head beyond tolerance flags the run for review before proceeding.
  5. Note reconcile result; if this is MT-A or MT-B, both must reconcile before MT-C.
LOWER row (forms the glass)
motorpred xpred ypred tiltmeasured xmeasured yΔ pos
1 -2027.81425.40.49°
2 -1527.91313.50.09°
3 -1022.01233.3-0.09°
4 -512.01185.1-0.10°
5 plumb ⌖ 0.01169.00.00°
6 512.01185.10.10°
7 1022.01233.30.09°
8 1527.91313.5-0.09°
9 2027.81425.4-0.49°
UPPER row
motorpred xpred ypred tiltmeasured xmeasured yΔ pos
1 -2007.81733.32.02°
2 -1513.31619.30.93°
3 -1012.41537.60.39°
4 -507.31488.40.14°
5 plumb ⌖ -0.01472.0-0.00°
6 507.31488.4-0.14°
7 1012.41537.6-0.39°
8 1513.31619.3-0.93°
9 2007.81733.3-2.02°
max Δ: mm
MT-C
Near stroke limitforming reserve 45 mm

R3600 sag arc — approaches the extension limit.

⚠ Run ONLY after MT-A and MT-B both reconcile. Do not run if either diverged.

MT_UC_L1_260706-0000_ServoLower.csv MT_UC_L1_260706-0000_ServoUpper.csv
  1. Load both CSV files; drive the machine to the state (dry — no glass, no heat).
  2. Confirm both central heads (motor 5) sit plumb over their bases — record x for motor 5; it should read 0.
  3. Measure each head's position in the declared frame; record x and y below.
  4. Read the Δ column — any head beyond tolerance flags the run for review before proceeding.
  5. Note reconcile result; if this is MT-A or MT-B, both must reconcile before MT-C.
LOWER row (forms the glass)
motorpred xpred ypred tiltmeasured xmeasured yΔ pos
1 -1958.11721.22.72°
2 -1501.81483.11.09°
3 -1017.21309.70.12°
4 -513.51204.3-0.16°
5 plumb ⌖ 0.01169.00.00°
6 513.51204.30.16°
7 1017.21309.7-0.12°
8 1501.81483.1-1.09°
9 1958.11721.2-2.72°
UPPER row
motorpred xpred ypred tiltmeasured xmeasured yΔ pos
1 -1904.82046.512.73°
2 -1465.51799.34.36°
3 -994.81618.81.41°
4 -502.81508.90.36°
5 plumb ⌖ 0.01472.00.00°
6 502.81508.9-0.36°
7 994.81618.8-1.41°
8 1465.51799.3-4.36°
9 1904.82046.5-12.73°
max Δ: mm
MT-D
Flip (hog)forming reserve 314 mm

R5000 full-width hog arc — the upper row does the forming; tests the upper chain.

MT_UD_L1_260706-0000_ServoLower.csv MT_UD_L1_260706-0000_ServoUpper.csv
  1. Load both CSV files; drive the machine to the state (dry — no glass, no heat).
  2. Confirm both central heads (motor 5) sit plumb over their bases — record x for motor 5; it should read 0.
  3. Measure each head's position in the declared frame; record x and y below.
  4. Read the Δ column — any head beyond tolerance flags the run for review before proceeding.
  5. Note reconcile result; if this is MT-A or MT-B, both must reconcile before MT-C.
LOWER row (forms the glass)
motorpred xpred ypred tiltmeasured xmeasured yΔ pos
1 -1966.31038.94.06°
2 -1493.81219.61.70°
3 -1005.01350.00.64°
4 -505.21428.90.19°
5 plumb ⌖ 0.01455.20.00°
6 505.21428.9-0.19°
7 1005.01350.0-0.64°
8 1493.81219.6-1.70°
9 1966.31038.9-4.06°
UPPER row
motorpred xpred ypred tiltmeasured xmeasured yΔ pos
1 -2000.81354.11.74°
2 -1518.21529.60.61°
3 -1020.61656.2-0.03°
4 -512.81732.7-0.18°
5 plumb ⌖ -0.01758.2-0.00°
6 512.81732.70.18°
7 1020.61656.20.03°
8 1518.21529.6-0.61°
9 2000.81354.1-1.74°
max Δ: mm
MT-E
Thickness + standoffforming reserve 56 mm

MT-A with glass thickness 25 and quench standoff 100 — the offset chain in hardware.

MT_UE_L1_260706-0000_ServoLower.csv MT_UE_L1_260706-0000_ServoUpper.csv
  1. Load both CSV files; drive the machine to the state (dry — no glass, no heat).
  2. Confirm both central heads (motor 5) sit plumb over their bases — record x for motor 5; it should read 0.
  3. Measure each head's position in the declared frame; record x and y below.
  4. Read the Δ column — any head beyond tolerance flags the run for review before proceeding.
  5. Note reconcile result; if this is MT-A or MT-B, both must reconcile before MT-C.
LOWER row (forms the glass)
motorpred xpred ypred tiltmeasured xmeasured yΔ pos
1 -2000.61573.71.43°
2 -1518.21397.90.49°
3 -1020.61271.2-0.03°
4 -512.81194.6-0.14°
5 plumb ⌖ 0.01169.00.00°
6 512.81194.60.14°
7 1020.61271.20.03°
8 1518.21397.9-0.49°
9 2000.61573.7-1.43°
UPPER row
motorpred xpred ypred tiltmeasured xmeasured yΔ pos
1 -1962.72024.47.10°
2 -1492.11839.02.70°
3 -1004.31705.10.96°
4 -505.11624.10.28°
5 plumb ⌖ 0.01597.00.00°
6 505.11624.1-0.28°
7 1004.31705.1-0.96°
8 1492.11839.0-2.70°
9 1962.72024.4-7.10°
max Δ: mm
MT-F
Transition (widest model band)forming reserve 136 mm

GV-3 flip above datum — nominated by VER-002 as the case where the wire-model prediction is least certain. The measurement that settles the transition-region question. If a wire spot-check between blocks is feasible, take it here (OQ-VER002-4).

MT_UF_L1_260706-0000_ServoLower.csv MT_UF_L1_260706-0000_ServoUpper.csv
  1. Load both CSV files; drive the machine to the state (dry — no glass, no heat).
  2. Confirm both central heads (motor 5) sit plumb over their bases — record x for motor 5; it should read 0.
  3. Measure each head's position in the declared frame; record x and y below.
  4. Read the Δ column — any head beyond tolerance flags the run for review before proceeding.
  5. Note reconcile result; if this is MT-A or MT-B, both must reconcile before MT-C.
LOWER row (forms the glass)
motorpred xpred ypred tiltmeasured xmeasured yΔ pos
1 -1779.1782.718.43°
2 -1264.6806.718.21°
3 -772.9975.614.21°
4 -364.11296.96.42°
5 plumb ⌖ 0.01620.60.00°
6 471.51632.3-1.35°
7 842.61323.2-7.64°
8 1244.0992.8-16.07°
9 1731.8812.8-20.77°
UPPER row
motorpred xpred ypred tiltmeasured xmeasured yΔ pos
1 -1547.41088.517.56°
2 -1125.71151.815.15°
3 -755.21347.311.53°
4 -448.31669.33.62°
5 plumb ⌖ 0.01940.20.00°
6 523.71934.01.11°
7 965.41652.4-3.15°
8 1271.01336.7-11.20°
9 1644.21146.4-14.80°
max Δ: mm